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High Performance Coated Sand Mixing Machine for Foundries

Qingdao Dingli Machinery Co., Ltd.
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    Buy cheap High Performance Coated Sand Mixing Machine for Foundries from wholesalers
     
    Buy cheap High Performance Coated Sand Mixing Machine for Foundries from wholesalers
    • Buy cheap High Performance Coated Sand Mixing Machine for Foundries from wholesalers
    • Buy cheap High Performance Coated Sand Mixing Machine for Foundries from wholesalers
    • Buy cheap High Performance Coated Sand Mixing Machine for Foundries from wholesalers
    • Buy cheap High Performance Coated Sand Mixing Machine for Foundries from wholesalers
    • Buy cheap High Performance Coated Sand Mixing Machine for Foundries from wholesalers
    • Buy cheap High Performance Coated Sand Mixing Machine for Foundries from wholesalers

    High Performance Coated Sand Mixing Machine for Foundries

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    Certification : CE, RoHS, GS, ISO9001
    Price : US $10,000-500,000
    • Product Details
    • Company Profile

    High Performance Coated Sand Mixing Machine for Foundries

    Product Description
    Product Description of M Series Shell Sand Mixers
    The M Series Shell Sand Mixer is a high-efficiency, intelligent mixing machine specifically designed for the hot-process shell sand production. It is widely used in core making for precision castings such as automotive components, engine blocks, hydraulic valves, pump housings, and pipe fittings. Featuring high-speed dual-rotor agitation + oil-bath/electric heating + automated control, it enables rapid, uniform, and controllable mixing of sand, resin, and hardener, ensuring a complete, dense resin coating on sand grains—significantly improving core strength, dimensional accuracy, and surface finish to meet high-quality shell sand production requirements.

    Available in models M-300, M-500, M-800, M-1000, the M Series offers batch capacities from 30 kg to 1000 kg. It supports manual, semi-automatic, and fully automatic operation modes and can be seamlessly integrated with sand heaters, cooling/crushing systems, and conveyors to form a complete shell sand production line.
    Working Principle
    The M Series uses a three-stage mixing process: "hot sand + resin + cold hardener", ensuring resin fully coats hot sand and hardener is added precisely after cooling to prevent premature curing:
     Heating & Pre-Mixing
    Pre-dried sand is heated to 120–140°C and fed into the mixer. Dual rotors spin at 150–300 rpm, rapidly tumbling sand for uniform temperature.

    Resin Addition & Coating
    When sand reaches target temperature, the PLC-controlled resin dosing pump sprays liquid phenolic resin evenly into the sand stream. The resin melts and coats the sand grains, forming an initial film.

    Cooling & Hardener Addition
    After resin coating, mixing continues to cool sand to 90–100°C. The PLC triggers the hardener (hexamine solution) dosing system to add hardener precisely, initiating cross-linking.

    Final Mixing & Discharge
    After 1–2 minutes of final mixing, the sand reaches optimal flowability and formability. The pneumatic/hydraulic discharge door opens automatically, releasing shell sand to a cooling conveyor or directly to core-making.
    High Performance Coated Sand Mixing Machine for Foundries
    High Performance Coated Sand Mixing Machine for Foundries
    High Performance Coated Sand Mixing Machine for Foundries
    High Performance Coated Sand Mixing Machine for Foundries
    High Performance Coated Sand Mixing Machine for Foundries
    High Performance Coated Sand Mixing Machine for Foundries
    High Performance Coated Sand Mixing Machine for Foundries
    High Performance Coated Sand Mixing Machine for Foundries
    High Performance Coated Sand Mixing Machine for Foundries
    High Performance Coated Sand Mixing Machine for Foundries
    Key Features
    Uniform Mixing, Stable Quality
    Symmetrical dual-rotor with helical blades combines forced shearing and tumbling—mixing uniformity ≥98%, ensuring full coating on every sand grain.

    Precise Temperature Control, Process Flexibility
    Multi-point thermocouples + PID control monitor sand temperature in real-time, accuracy ≤±3°C. Supports multi-stage temperature profiles for different resin systems.

    High Automation
    Full-auto mode controls the entire process: sand feeding → heating → resin addition → cooling → hardener addition → mixing → discharge, minimizing human error and improving consistency.

    Robust & Wear-Resistant
    Mixing chamber and rotor blades made of wear-resistant alloy steel (ZGMn13) or overlay welding, impact- and wear-resistant, long service life. Reliable shaft sealing prevents resin leakage.

    User-Friendly, Easy Maintenance
    10" HMI touchscreen for intuitive parameter setting and self-diagnosis. Top quick-opening cover for easy cleaning. Centralized lubrication points for simple maintenance.
    Main Technical Specifications
    Parameter
    Specification
    Model Series
    M-300 / M-500 / M-800 / M-1000
     Batch Capacity
    30–100 kg (shell sand)
    Mixing Time
    6–12 minutes
    Rotor Speed
    VFD adjustable
    Heating Method
    Thermal oil / Electric
    Max. Temp.
    180℃
    Temperature Accuracy
    ≤ ±3℃
    Resin Dosing
    Precision dosing pump (adjustable)
    Hardener Dosing
    Time/Flow control
    Control System
    PLC + 10" HMI + Optional Remote Monitoring
    Motor Power
    Depending on model
    Weight
    1,200 ~ 4,500 kg
    Dimensions
    Customized by model
    Typical Applications
    Shell core production for automotive engine blocks, heads, intake manifolds

    Precision core making for hydraulic valves, pumps, and fittings

    High-precision thin-wall cores for aerospace and defense

    Mixing unit for shell sand reclamation systems

    Small-scale mixers for lab or pilot production (M-300/M-500)
    Company Profile
    High Performance Coated Sand Mixing Machine for Foundries
    Qingdao Dingli Machinery Co., Ltd.
    Qingdao Dingli Machinery Co., Ltd. is a company specializing in the production of casting machinery equipment. It mainly manufactures equipment for casting clay sand, resin sand, coated sand, wet sand drying, lost foam casting, sodium silicate sand, etc. It can undertake various turnkey projects, including the design, manufacturing, installation and commissioning of mechanical sand processing. Our factory has strong technical strength and advanced processing equipment. We have long-term and close technical cooperation with many senior experts and scholars from domestic universities and research institutions. We can provide users with high-performance, reliable products and satisfactory services.
    Our company adheres to the principles of promoting enterprise development through technology, prioritizing quality, continuous improvement and customer satisfaction. We are willing to sincerely cooperate with friends from all walks of life to achieve common prosperity.
    Our company mainly undertakes the following projects:
    20-180t/h mechanized clay sand processing production line and single machine equipment turnkey project.
    Annual production of 1000 to 20,000 tons of consolidated resin sand casting mechanized production line and single machine equipment turnkey project.
    Annual production of 3,000 to 10,000 tons of hot processing coated sand complete equipment and single machine equipment turnkey project.
    Annual production of 3,000 to 7,000 tons of hot coating sand regeneration complete equipment and single machine equipment turnkey project.
    5-15t/h sodium silicate mechanical production line and single machine equipment turnkey project.
    5-30t/h three-stage sand drying equipment and single machine equipment turnkey project.
    5-40t/h lost foam casting complete equipment and single machine equipment turnkey project and other types of shot blasting cleaning equipment, lifting equipment, conveying equipment, cooling equipment, magnetic separation equipment, environmental protection dust removal equipment.
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