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High-Precision Sand Processed Castings

Qingdao Dingli Machinery Co., Ltd.
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    Buy cheap High-Precision Sand Processed Castings from wholesalers
     
    Buy cheap High-Precision Sand Processed Castings from wholesalers
    • Buy cheap High-Precision Sand Processed Castings from wholesalers
    • Buy cheap High-Precision Sand Processed Castings from wholesalers
    • Buy cheap High-Precision Sand Processed Castings from wholesalers
    • Buy cheap High-Precision Sand Processed Castings from wholesalers
    • Buy cheap High-Precision Sand Processed Castings from wholesalers
    • Buy cheap High-Precision Sand Processed Castings from wholesalers

    High-Precision Sand Processed Castings

    Ask Lasest Price
    Certification : CE, RoHS, GS, ISO9001
    Price : US $10,000-500,000
    • Product Details
    • Company Profile

    High-Precision Sand Processed Castings

    Product Description
    Product Description of Castings: Resin Sand, Clay Sand, and Shell Molding Sand Processes
    We specialize in high-quality castings produced using the three mainstream molding processes: Resin Sand, Clay Sand (Green Sand), and Shell Molding Sand—widely used in energy, transportation, heavy industry, pumps & valves, and construction machinery. By selecting the optimal process based on product requirements, we ensure the best balance between dimensional accuracy, surface finish, mechanical properties, and production efficiency.

    Resin Sand Castings: Ideal for medium-to-large complex components—dimensionally stable, smooth surface, dense internal structure, suitable for automated production.

    Clay Sand Castings: Low cost, high throughput—ideal for high-volume, medium-precision general-purpose castings.

    Shell Molding Castings: High precision, excellent surface finish—perfect for small precision or thin-walled complex castings.
    High-Precision Sand Processed Castings
    High-Precision Sand Processed Castings
    High-Precision Sand Processed Castings
    High-Precision Sand Processed Castings
    High-Precision Sand Processed Castings
    High-Precision Sand Processed Castings
    High-Precision Sand Processed Castings

    Resin Sand
    Clay Sand
    Shell Molding
    Chinese Name
    Self-Hardening Resin Sand
    Wet Clay Sand (Green Sand)
    Coated Sand (Shell Mold)
    Molding Method
    Blow/Squeeze Molding, Room-Temperature Self-Curing
    Compaction/Squeeze Molding, Used Wet
    Hot-box Process, Thin Shell Formation
    Dimensional Accuracy
    CT8–CT10(GB/T 6414)
    CT10–CT12
    CT6–CT8
    Surface Roughness
    Ra 12.5–25 μm
    Ra 25–50 μm
    Ra 6.3–12.5 μm
    Min Wall Thickness
    ≥5 mm
    ≥8 mm
    ≥3 mm
    Weight Range
    50 kg – 20 t
    1 kg – 15 t
    0.1 kg – 50 kg
    Typical Applications
    Engine cylinder block, wind turbine hub, large valve body, pump casing 
    Crankshaft, flywheel, bracket, reduction gear housing 
    Injectors, gears, sensor housings, small pump components
    Production Mode
    Batch/individual production, with high degree of automation 
    Mass production on an assembly line 
    Small and medium batch, high precision production 
    Environmental Impact
    Require an old sand regeneration system with controllable VOC emissions 
    Traditional craftsmanship 
    Low emission volume and low pollution level
    Core Advantages of Each Casting Type
    Resin Sand Castings
    High Dimensional Stability: High mold rigidity minimizes casting distortion—ideal for precision blanks prior to CNC machining.
    Superior Internal Quality: With riser simulation and directional solidification, shrinkage defects are minimized—X-ray inspection meets GB/T 5677 Class II.
    Excellent for Complex Structures: Capable of deep cavities, internal ribs, and multi-hole designs—supports integrated casting, reducing weldments.
    Automated Production: Integrates with robots, conveyors, and in-line inspection for smart foundry operation.
     
    Clay Sand Castings
    Significant Cost Advantage: Low raw material cost, high sand reuse rate (≥95%)—ideal for high-volume, cost-sensitive production.
    High Production Efficiency: Fast molding (1–3 sec/mold), stable rhythm—perfect for continuous production lines.
    Mature & Reliable Process: Widely adopted, easy to maintain—suitable for mass production of standard castings.
    High Adaptability: Handles castings from 1 kg to 15 t—widely used in automotive, agricultural, and general machinery.
     
    Shell Molding Castings
    Ultra-Fine Surface Finish: Low roughness, minimal flash—reduces or eliminates shot blasting and grinding.
    High Dimensional Accuracy: Tight tolerances, small machining allowance (1.5–2.5 mm)—saves material and machining cost.
    Ideal for Thin-Wall & Fine Features: Capable of producing 3–5 mm wall thickness components like gears, nozzles, and sensor housings.
    Low Gas Generation, Clean Castings: Minimal gas evolution reduces porosity—high internal cleanliness.
    Material Range
    Available in a wide range of materials:
    Gray Iron: HT200, HT250, HT300 (EN-GJL-200, 250, 300)
    Ductile Iron: QT400-15, QT500-7, QT600-3, QT700-2 (EN-GJS-400, 500, 600, 700)
    Carbon & Alloy Steel: ZG230-450, ZG310-570, ZG20CrMo, ZG15Cr1Mo1V (GS-25, 38, 20Mn5, 13CrMo4-5)
    Stainless Steel: ZG06Cr13, ZG06Cr19Ni9, ZG12Cr18Ni9 (G-X6Cr13, G-X6CrNi18-9)
    Special Alloy Irons: Abrasion-resistant, heat-resistant, corrosion-resistant cast irons
    Typical Applications
    Energy & Power: Wind turbine hubs, hydro turbine casings, steam turbine supports, nuclear pumps & valves

    Transportation: Engine blocks, transmission housings, rail bogies, marine parts

    Pumps & Valves: Centrifugal pump casings, gate valves, ball valves, butterfly valves, control valves

    Construction Machinery: Excavator undercarriage, bulldozer brackets, loader linkages

    General Machinery: Gearbox housings, couplings, flywheels, gearboxes
    Company Profile
    High-Precision Sand Processed Castings
    Qingdao Dingli Machinery Co., Ltd.
    Qingdao Dingli Machinery Co., Ltd. is a company specializing in the production of casting machinery equipment. It mainly manufactures equipment for casting clay sand, resin sand, coated sand, wet sand drying, lost foam casting, sodium silicate sand, etc. It can undertake various turnkey projects, including the design, manufacturing, installation and commissioning of mechanical sand processing. Our factory has strong technical strength and advanced processing equipment. We have long-term and close technical cooperation with many senior experts and scholars from domestic universities and research institutions. We can provide users with high-performance, reliable products and satisfactory services.
    Our company adheres to the principles of promoting enterprise development through technology, prioritizing quality, continuous improvement and customer satisfaction. We are willing to sincerely cooperate with friends from all walks of life to achieve common prosperity.
    Our company mainly undertakes the following projects:
    20-180t/h mechanized clay sand processing production line and single machine equipment turnkey project.
    Annual production of 1000 to 20,000 tons of consolidated resin sand casting mechanized production line and single machine equipment turnkey project.
    Annual production of 3,000 to 10,000 tons of hot processing coated sand complete equipment and single machine equipment turnkey project.
    Annual production of 3,000 to 7,000 tons of hot coating sand regeneration complete equipment and single machine equipment turnkey project.
    5-15t/h sodium silicate mechanical production line and single machine equipment turnkey project.
    5-30t/h three-stage sand drying equipment and single machine equipment turnkey project.
    5-40t/h lost foam casting complete equipment and single machine equipment turnkey project and other types of shot blasting cleaning equipment, lifting equipment, conveying equipment, cooling equipment, magnetic separation equipment, environmental protection dust removal equipment.
    Welcome to contact us~
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